DESCRIPTION
ChiselTop is a high strength industrial floor designed to
provide extra heavy duty protection against impact and
abrasion like Concrete Epoxy Floor Coatings.
The patented ChiselTop system
uses advanced polymer technology in conjunction with an
iron-filled cementitious mortar to provide a topping that gives
an appreciably longer service life than hardened concrete or
conventional silica-filled epoxy floors.
FUNCTION
The primary use of ChiselTop is as a high strength floor
topping for industrial service where severe mechanical abuse is anticipated.
TYPICAL
APPLICATIONS
- Heavy equipment manufacturers
- Equipment maintenance
facilities
- Loading Docks
- Waste transfer facilities
- Other industrial areas where
heavy equipment is used
FEATURES
ChiselTop allows for a fast
application and minimum downtime where superior wear resistance
is required.
ChiselTop has approximately eight
times the wear resistance of standard concrete and a
significantly higher energy absorbing capacity, making its
overall toughness much greater than standard concrete and
silica-filled epoxy floors.
ChiselTop can be installed over most sound floors
including old or new concrete and many types of repair mortars.
At varying thicknesses up to 1/2 inch, the ChiselTop system provides long term
protection from severe mechanical abuse.
OTHER FEATURES
INCLUDE:
- Totally non-porous
- Odor-free
MIXING
Prior to application, the ChiselTop (Resin, Hardener, and
Silica) and the substrate should be between 65 degrees and 95
degrees F.
APPLICATION
ChiselTop is applied in a two-step process with a power trowel
finish to provide a hard, smooth surface. The first step is
accomplished with conventional hand-troweling or screed raking.
Screed raking is generally preferred because of the uniformity
in thickness that can be achieved. An aggregate broadcast is
required for proper filling of the system. The surface should be
saturated and the excess removed after the material has set.
A coat of ChiselTop primer is
then applied over the exposed aggregate, followed immediately by
application of the iron-filled mortar.
SAFETY
ChiselTop contains proprietary blend of binders. Protective clothing and gloves are
recommended to prevent sensitization to these materials. In case
of ingestion or eye contact, contact a physician immediately.
MSDS are available for this product upon request.
|
|
TYPICAL
PROPERTIES
|
Compressive
Strength
ASTM C579 |
|
13,000 psi |
|
| Flexural
Strength ASTM D790 |
|
4,000 psi |
|
Tensile
Strength
ASTM D307 |
|
2,000 psi |
|
Bond Strength to Concrete
ASTM D4541 |
|
Exceeds
tensile strength of substrate. Failure in substrate. |
|
Abrasion Wear
NIST/NBS 779
Procedure A |
|
.009 inches |
|
PACKAGING
& COVERAGE
ChiselTop is
available in 100 and 1000 square foot units based
on 1/4 - 3/8 inch applications. Each unit consists of
pre-measured components of binders and iron-filled
mortar. Application thickness may
vary from 1/4 to 1/2 inches, depending on the expected
service conditions.
CURE
TIME
The cure time of ChiselTop and other resinous
systems are very dependent upon the temperature of the
substrate. The ambient temperature may not be the same
as the substrate temperature. For example during winter,
concrete may be colder than the surrounding ambient
temperature. As temperatures during the day may
increase, large masses of concrete will be much slower
to react. During summer days direct sunlight will
increase the concrete temperature over that of ambient
air. The substrate temperature should be monitored and
remain at or above 65oF.
| Service
(hours) |
65oF |
75oF |
85oF |
|
| Foot traffic |
10 |
7 |
5 |
|
| Fork Lift |
48 |
24 |
24 |
|
| Heavy
Equipment |
72 |
48 |
48 |
CLEAN-UP
All mixing and application equipment should be cleaned
immediately after use. If this is done, soap and water, or
biodegradable cleaners can be used. If the material has begun to
set, more aggressive solvents may be necessary. Before using
solvents, refer to their respective MSDS
for handling considerations.
WARRANTY
For product warranty see ChemProof Polymers, Inc.
"Standard Limited Warranty." If one is not included
with this literature contact your local distributor or ChemProof
Polymers, Inc. for a copy.
STORAGE
& SHELF LIFE
ChiselTop should be stored at 50-90oF out of direct
sunlight. All containers should remain unopened until ready for
use. If stored as set out above, ChiselTop has a minimum
shelf life of one year.
WHERE CHISELTOP
SHOULD NOT BE INSTALLED
ChiselTop should not be applied over substrates:
- subject to hydrostatic
pressure
- which are unsound
- which are contaminated and
cannot be cleaned
- at temperatures below 65oF
(consult ChemProof Polymers, Inc.)
- which are in contact with
aggressive chemicals
|